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Rail Components, Fasteners and Rail Elastic clips with HDG coating

Suzhou Zhongyue Railway Material Co.,Ltd.
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Suzhou Zhongyue Railway Material Co.,Ltd.
Province/State: Jiangsu
Country/Region: China
Tel: 86-0512-36905088

Rail Components, Fasteners and Rail Elastic clips with HDG coating

Brand Name : ZHONGYUE
Model Number : E1809
Certification : ISO9001:2008 SGS
Place of Origin : Kunshan City, Jiangsu Province, China
MOQ : 4000 pieces
Price : 0.8USD-1.3USD
Payment Terms : L/C, T/T
Supply Ability : 625000 pcs / week
Delivery Time : 25-35 days after placing order
Packaging Details : 25KG double-layer woven bag with fumigation-free wooden pallet
Product : rail elastic clip
Material : 60Si2Mn, 60Si2MnA, 60Si2Cr, 60Si2CrA
Color : Black
Surface treatment : Black oxide
Diameter : 18mm
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Rail Components, Fasteners and Rail Elastic clips with HDG coating


Rail clips processing procedures

Rail clips processing procedures are as follow: Shearing-- Heating to forging temperature -- Forming-- Hardening—Tempering — Inspection — Packing.


About our factory:


Zhongyue has been manufacturing E elastic clips. Most of our elastic clips are exported. Only some of them are sold domestically. Our E clip shows reliable quality after being used for so many years. There is no complaint from any of our customers.


(1) Material: the material is purchased from famous steel factory such as Shagang Group, Shougang Group.


(2) Research and development: we have our own R&D department. Many types of E clips can be custmized in our factory.


(3) The inspection center controls every process of production. Thus making sure E clip can meet customers' requirements.


(4) There are 20 senior technicians and 200 experienced workers in factory. With rich experience, they make high quality products to satisfy every customer.

General Specifications:

NameHardnessFatigue TestSurfaceStandard refers

E1809, E1817

elastic clip

44-48HRC

3 Million cycles

without breaking

Oxide blackDIN17221, BS970, GB/T1222, UIC, ASTM

Material Specifications:

Material60Si2MnA60Si2CrA55Si2Mn38Si7
Chemical composition(%)C:0.56-0.64C:0.56-0.64C:0.52-0.60C:0.35-0.42
Mn:0.60-0.90Mn:0.40-0.70Mn:0.60-0.90Mn:0.50-0.80
Si:1.60-2.00Si:1.40-1.80Si:1.50-2.00Si:1.50-1.80
Cr:≤0.35Cr:0.70-1.00Cr:≤0.35P:≤0.03
P:≤0.03P:≤0.03P:≤0.03S:≤0.03
S:≤0.03S:≤0.03S:≤0.03

Photos:


Rail Clip Production Process

How do we produce rail clips?

ZhongYue produces the rail clips according the scientific procedures of rail clip production strictly and the specific procedures are as follow:

  1. Raw material: Premium grade spring steel sourced from a reliable and certified long term producer.
  2. Shearing: The spring steel bar has to be sheared as per length required.
  3. Heating: to forging temperature (950-1000 degrees Celsius), but over heating shall be avoided to check decarburization.
  4. Forming: Proper heated bar is transferred to power press for forging.
  5. Hardening: The forged rail clips are transferred to quenching tank. Dimensional accuracy and quench hardness of rail clips are checked before tempering.
  6. Tempering: The rail clips are tempered at about 350 Celsius to achieve appropriate toughness in the spring.
  7. Inspection: The products are then checked thoroughly as per China CRCC and customer required specification and design.
  8. Packing: Clips can be packed in woven bags or upon customer requirement.

Inspection during the production process

How is the quality control of ZhongYue rail clips?


We own a full set of strict quality control system to produce rail clips, from raw material purchasing till the finished clip application. There’s a professional inspection team to check about each process of the production line and every two hour out of the line.

Inspection machine for finished rail clips.

What does ZhongYue use to inspect the finished rail clips?

  1. Brinell Hardness Tester
  2. Carbon and Sulfur Analyzer
  3. Rockwell Hardness Machine to test metallic materials
  4. Automatic Impact Testing Machine
  5. Metallographic Microscope
  6. Automatic High-speed Analyzer
  7. Fatigue Testing Machine
  8. Metallographic Specimen Polishing Machine
  9. Metallographic Specimen Pointing MachineSKL 12 rail Concrete Sleeper Elastic Rail Clips With color painting

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Rail Components, Fasteners and Rail Elastic clips with HDG coating Images

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